Pattern welded Seax Class – Taught by Emiliano Carrillo.

Some prior forging experience strongly suggested. If you have any questions or concerns about your prior experience, please get in contact with Derick Kemper.

A link to our contact page is here.

Group class, up to 6 people - Cost $650 per person, materials included. No hidden fees.
3 Day Class - Dates April 4th-6th, 2025

We are very excited to welcome Emiliano as a guest teacher in April of 2025!
We hope you will join us for this unique class.

Emiliano’s Bio.
Emiliano began making knives in 2014 at Hampshire College where he quickly became enamored with Viking Age pattern welding and Japanese swordsmithing. There he focused on historical pattern welding and using artifacts to reverse engineer the forging techniques used on those pieces. He has had the opportunity to study many original artifacts in museums as well as private collections and this study influences every aspect of his work. In order to more closely copy and learn about the ancient work he began making bloomery iron and steel. Currently Emiliano creates Japanese style pieces out of his own smelted sand iron tamahagane and oroshigane as well as Viking spears, swords, and seaxes from the same period accurate materials.
Emiliano is @sunandstarsforge on Instagram.
Website emilianocarrillo.com

Description of class -

In this three-day seax making class students will be forging their own pattern welded seaxes based off of study of historical artifacts. We will be creating 3 or 4 bar seaxes with wrought iron, twisted steel, and high layered steel for the edges.
Students will learn about forge welding in coal, accurate twisting methods, assembling complex multi piece blades, forging pattern welded blades to shape, and grinding and handling triangular cross sectioned blades. We will be creating one-piece handles from oak, ash, or maple based off of surviving contemporary knives and art as reference. Students will benefit from experience using coal and previous forge welding experience. 

Day 1: Intro presentation PowerPoint showing originals and modern makers pieces, step by step follow through of process. Begin design, pattern development, and proofing. Full sized drawings and billet prep planning. Weld edge material and weld twist billets, begin drawing wrought. Assemble billets by end of day.

Day 2: Forge billets to shape, cut tips, finish forging blades, grind and heat treat. Temper at end of day.

Day 3: Finish grind blades, fit handle blocks, shape handles, polish blades and handles, etch blades and assemble finished seaxes. 

Please note: This class does not include making a sheath.

Start time is 10am (no matter the date). Class time frame 6 to 8 hours in a single day. There will be a 1-hour break for lunch.

Instructor – Emiliano Carrillo
Location - Damselfly Forge Inc. Located in Whiteford, MD. The location is just over the line into MD.
Address - 2737 Whiteford Rd. Whiteford, MD 21160
You will be contacted within two days of your class date with info to know before attending

Age restrictions -
For safety reasons we cannot accept students under 13 years of age.
If a student is under 18 years of age, we encourage the guardian to take the class alongside them.
If a student is under 18 years of age a guardian must be present for the entirety of the class.

Refund/Re-schedule Policy – Please Read Before Purchasing Your Class
Class purchases are Non-refundable for any cash amount.
If you should need to re-schedule your class due to illness or emergency, you will need to communicate with Derick Kemper via phone call (any time of day or night) at 410-937-4244 in order for us to be able to re-schedule your class for you. Please leave a voicemail if he is unable to pick up at the time.
We are unable to re-schedule your class for you if you text or email to initiate this request.
If you do not show up for your class without communication via phone call, your purchase of the class will not be refunded or re-scheduled. If you would like to book another class with us you will need to re-purchase, and we will be happy to have you.
Damselfly Forge Inc. reserves the right to cancel a class at any time, if this should occur, we will make every attempt to re-schedule with each student. If you are unable to re-schedule with us, we will issue a full refund of your class purchase price.

What we will provide –

Safety glasses
Ear plugs
Water
Restroom

What to bring/wear –

Your own safety glasses and ear plugs if you wish. We will provide these, but we know some people like to bring their own.

Wear closed toe shoes.
Wear natural fiber clothing.

Bring your own lunch. We ask that you please plan ahead for this. With there only being an hour for lunch during the class it makes it difficult to ensure everyone can leave and order food in that time frame and have enough time to properly eat. We ask that there not be any disruptions to the class by stepping out to call and order food ahead of time.

Our only suggestion for local food prior to the start time of the class is the local grocery store, Saubels in Whiteford, MD which opens at 8am and would give you enough time to gather your necessities.

For emergency food necessities there is the local grocery store (mentioned above) within 5 minutes of the shop.

Other food options we can suggest for after the class -

Our favorite brewery is South County Brewing Co. located in Fawn Grove, PA, 7 minutes form the shop.
They have food trucks on the weekends, subject to change.
If you are interested do check them out online before going, they post the food truck lineup on their Instagram page every weekend.

There is another local brewery called Slate Farm Brewery located in Whiteford, MD, 5 minutes from the shop.
They have a full-service kitchen and it's a great stop for a burger.

Buon Gusto Pizzeria & Grill located in Whiteford, MD is a good, locally owned Italian pizza place, order at the counter and have a seat. Also, within 5 minutes from the shop.

We look forward to having you at the shop!